CASE STUDY • DAIRY / ICE CREAM

Albertsonsphoenix

Four major systems installed in one Sunday sanitation outage

Zero margin for error • Zero production disruption. Completed cleanly without impacting high-volume dairy and food processing schedules.

Ice Cream Plant • Dairy Processing Expertise
4 SYSTEMS • ZERO DISRUPTION
IMG 2866 img
COMPLETED IN
1 Sunday Outage
📍
Phoenix Ice Cream Plant
Active Albertsons production operations
Dairy Processing Expertise
Hygienic valve and product safety integration
Single Outage Window
Tight sanitation interval execution
Zero Margin Execution
No errors or overruns permitted

Four Critical Systems. One Window. Zero Margin for Error.

🏗
4
Outages
Installed simultaneously
1
Sunday Outage
Single sanitation window
0
Disruptions
Zero production impact
0
Margin
Zero tolerance for error

Install Four Major Systems in One Sunday Evening Sanitation Outage — with Zero Margin for Error.

Albertsons needed to upgrade critical infrastructure at their Phoenix ice cream plant: air compressor, dairy processing equipment, CIP system, and refrigeration — all within a single, tightly constrained Sunday sanitation window.

Any overrun would impact production. The project required deep dairy processing expertise, food safety-grade environmental control, and seamless integration with existing equipment.

! Key Constraints
  • Single Sunday evening window
  • Four complex systems simultaneously
  • Dairy & food safety requirements
  • Zero tolerance for production impact
DPS Solution

Coordinated engineering, prefabrication, and precise execution of all four systems (air compressor, dairy processing equipment, CIP, and refrigeration) within one tightly controlled sanitation outage with perfect integration.

Design • Build • Manage – Executed with Zero Margin

D
Stage One

DESIGN

Detailed coordination of air compressor, dairy processing equipment, CIP system, and refrigeration infrastructure. Full integration planning with existing ice cream production lines and food safety controls.

B
Stage Two

BUILD

Prefabrication and precise staging enabled all four systems to be installed simultaneously during the single Sunday evening sanitation outage with seamless integration.

M
Stage Three

MANAGE

Real-time coordination and contingency planning ensured flawless execution within the tight window, maintaining full food safety compliance and zero production disruption.

EXECUTION TIMELINE

Four Systems. One Sunday Evening. Zero Margin.

Completed with zero production impact
PRE-OUTAGE

Engineering & Staging

Full coordination of air compressor, dairy equipment, CIP, and refrigeration systems. All components prefabricated and staged for rapid deployment.

SUNDAY 6PM

Sanitation Outage Begins

All four systems installed simultaneously: air compressor, dairy processing equipment, CIP system, and refrigeration infrastructure.

SUNDAY 10PM

Integration & Testing

Full system integration, food safety-grade environmental control verification, and seamless connection to existing production lines.

SUNDAY 11PM

Final Commissioning

Complete testing and validation of all four systems with zero margin for error.

MONDAY 6AM 🎉

Production Resumes

All systems fully operational. Zero production disruption. Ice cream plant running at full capacity.

CLIENT VOICE
“DPS installed four complex systems in one Sunday evening with absolute precision. Zero margin for error — and they delivered flawlessly. Production resumed Monday morning without a single minute lost.”
👤
Plant Engineering Manager Albertsons Phoenix Ice Cream Plant
IMPACT HIGHLIGHTS
Systems installed 4 simultaneously
Outage duration Single Sunday evening
Production impact Zero minutes lost

Need Critical Systems Installed in a Single Tight Window?

Let’s discuss how DPS can deliver your next dairy or ice cream plant upgrade with the same zero-margin precision and operational continuity.

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